Our plastic netting components help improve mattress performance and comfort.
From mattress insulators to inner panels, dust covers and quilt backers, Conwed netting delivers essential reinforcement, durability and stability features. When compared to other alternatives, our netting portfolio is lightweight, non-corrosive, rust-proof, stretch-resistant, chemically inert and compatible with other materials.
Some manufacturers bond or laminate our netting to diverse substrates such as nonwoven, film, foam, paper, tissue and other fabrics, creating lightweight composites with superior tensile strength. We have off-the-shelf netting configurations in our bedding portfolio available in all standard bedding sizes in pre-cut or in roll form. If you have specific product development projects, please contact our team.
CONWED NETTING INSULATORS
A bedding insulator is a product situated on top of an innerspring to prevent fill layers (fiber pad, nonwovens, foam and shoddy pad) from pocketing or falling down into the coils. Conwed manufactures plastic netting that acts as the mesh insulating element in bedding products.
In our standard portfolio we commercialize Flexspan®, Type 300 and Type 150 netting insulators. All of our netting insulators provide superior strength, durability and superb pocketing protection. Mattress manufacturers use Conwed netting to replace rope, wire and other types of insulators.
For detailed product information and minimum order quantities, please contact our team.
Flexspan® is the premier netting insulator with 20 times more cross strands than wire and rope insulators. It has exceptional strength, maintains firmness and provides superior pocketing protection.
Type 300 is a durable, lightweight netting insulator suitable for many types of bedding construction, especially those with lower coil count. Its heavy duty open mesh provides quiet, uniform insulation and it is used to create and maintain plush feel.
Type 150 is our most economical netting insulator with features similar to those of Type 300. It is the perfect alternative for institutional bedding requirements because it provides quiet insulation, minimizes pocketing and prevents fill materials from falling through.
Conwed developed ComfortGrid™ as a versatile, rugged netting configuration to provide consistent support over padding and fill. It is designed for premium mattresses to increase lumbar support in crown cuts while helping maximize firmness over time.
In the bedding industry, fales pads are compressed cotton felt that is stitched together to better retain compression. Falesnet™ netting reinforces fales pads in mattresses by holding stitches in place. This durable, strong, lightweight netting is stitched to fales cotton padding to increase tensile strength and stability. It can also be stitched to synthetic materials as additional reinforcement.
Quiltnet™ is our strong, lightweight, stretch-resistant netting backer for mattresses. It adds excellent stability and tensile strength to the quilting on premium mattresses. Quilt backing netting is used to hold the stitch in the quilting process when the cover, ticking (fabric covering mattresses and foundations), foam and other fibers are sewn together. A secondary function is to provide a final layer of insulation to protect the ticking from wear through.
Netting Reinforced Nonwoven
LAMINET® is a finished composite of a thermally activated adhesive net and a nonwoven. Our THERMANET® Heat-Activated Reinforcement Netting adds strength to the nonwoven material while minimizing stretch and instability. The resulting LAMINET® composite offers the performance of much heavier nonwovens and ensures consistency, appearance and strength to meet strict product requirements. Our LAMINET® product portfolio is available in various netting, adhesive and nonwoven configurations to provide a variety of specific performance capabilities.
LAMINET® Inner Panel Our heavier duty composite of specialty netting and nonwoven increases stability between the pillow top and the mattress unit for a more tailored look and improved product performance.
LAMINET® Dust Cover Our netting and nonwoven composite is an ideal dust cover. In the bedding industry, a dust cover is a woven or nonwoven fabric attached to the underside of a foundation to prevent the collection of dust inside. It may also be known as sheeting or cambric. LAMINET® offers excellent tear resistance, minimum sagging, superior holding power and reduced damage risk during product shipping and handling.
Our netting and nonwoven composite is the ideal backer component for ticker quilt configurations. It delivers no-stretch functionalities with outstanding tear resistance. It maintains a high-loft, tailored look while being a more economical alternative to heavier nonwoven fabrics needed to attain similar tensile strength.
If you have questions about our products, capabilities, technology or a product development project, please contact our team.